Senior Automotive Body-In-White Engineer

About the Role
Our client, a leading innovator in the automotive sector, is seeking an experienced Senior Automotive Body-in-White (BIW) Engineer to join their dynamic engineering department in Nelspruit, Mpumalanga .
This pivotal role focuses on the structural integrity, safety, and manufacturing feasibility of vehicle body structures.
You will be responsible for the design, analysis, and optimization of the unpainted car body, ensuring it meets stringent performance requirements for crashworthiness, stiffness, and weight reduction.
The ideal candidate possesses a deep understanding of BIW design principles, advanced simulation techniques, and a keen awareness of manufacturing processes.
This is an exceptional opportunity to contribute to the development of new vehicle architectures and work within a highly collaborative and technically advanced team.
Key Responsibilities
Design and develop Body-in-White (BIW) structures, including frame, pillars, and closure panels.
Perform extensive structural analysis using Finite Element Analysis (FEA) software to ensure crash safety, stiffness, and durability targets are met.
Optimize BIW designs for weight reduction without compromising structural integrity or safety performance.
Collaborate closely with styling, manufacturing, and other engineering disciplines to ensure design feasibility and manufacturability.
Develop and validate BIW designs through simulation, prototype builds, and physical testing.
Troubleshoot and resolve design and manufacturing issues related to BIW components and assembly.
Contribute to the selection of materials and joining technologies (e.g., welding, bonding, riveting).
Prepare detailed technical documentation, including reports, specifications, and presentations.
Mentor junior BIW engineers and contribute to the development of best practices within the team.
Stay informed about the latest advancements in BIW technology, materials, and manufacturing processes.
Requirements
Bachelor's degree in Mechanical Engineering, Automotive Engineering, or a related field; Master's degree preferred.
A minimum of 7 years of experience in automotive Body-in-White (BIW) design and engineering.
Strong expertise in FEA software (e.g., LS-DYNA, Abaqus) for structural and crash simulations.
Proficiency in 3D CAD software (e.g., CATIA V5) for BIW component and assembly design.
Thorough understanding of vehicle crashworthiness, structural dynamics, and material properties.
Knowledge of automotive manufacturing processes related to BIW assembly, such as stamping, welding, and fastening.
Excellent problem-solving, analytical, and communication skills.
Ability to work effectively in a hybrid team environment in Nelspruit .
Experience with lightweight materials and design for manufacturing principles.
Benefits
Our client offers a competitive salary, comprehensive medical coverage, retirement planning, and performance bonuses.
Employees will have access to excellent professional development opportunities, advanced training, and career advancement within a leading automotive company.
The role is based in a modern facility in Nelspruit , offering a stimulating and collaborative work environment.
Additional benefits include an annual leave package, access to state-of-the-art simulation tools, and a commitment to employee well-being.
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